On the real plant line, the milling machine is not the theoretical figure of how fast it can run, but the operational capability of how long it can hold. Benson's smart equipment (shangdong) ltdA joint-coded robotIn many customer factories, stability has been measured at a speed of 1,200 packs per hour, proving with real data what is called "the line of production, the battlefield, efficiency, the profit"。
IReal scene: water soluble bag line
In a packaging workshop at a water soluble fertilizer production companyBenson jointThe feeder of the automatic packing line is to extract and code 25 kg bags of water soluble from the conveyor belt to the standard tray. The eight-hour continuous operation was measured at an average acoustic speed of 1180 to 1200 packs/hours, with a single cycle of about 3 seconds, a repeat positioning accuracy of ±0. 2 mm, zero stoppage and zero miscalculation. In comparison to the original three-shift manual cluster of six, not only did the speed increase fourfold, but the rate of break-in fell from 3 per cent to less than 0. 3 per cent。
IiHow do we hold on to 1,200
1.It's hard enough
Benson jointUsing a 6-axis joint structure, each joint is equipped with a high performance server and a precise speed-reducing device with an arm stretch of up to 3,100 mm, a load of 80-180 kg is optional and remains stable under high-speed motion。
2.Keep your eyes right
The 3d visual recognition system, which captures the location, size and attitude of bag contents in real time, generates 3-d coordinate data, captures up to ± 0. 1 mm of precision, does not need to be re-engineered and beat constantly。
3.Think fast
The smart control system supports multi-specified hybrid production, with the replacement time being reduced from the traditional 2-hour to 8-minute, and can be adapted to different types of tank and membrane packaging, such as 330 ml and 500 ml, to be truly "replaced"。
I'm sorry.Skin strong
The ip65 protection level, which protects the dust against water shocks, operates steadily -10 °c to 50 °c and rotates on a 24-hour basis in high dust and high temperature chemical fertilizer workshops。
IiiMake a deal
The single station replaces 4-6 people at an annual labour cost of over $400,000, and the equipment can be returned in about 1. 8 years. At 1,200 bags per hour, 20 hours per day, 24,000 bags per day, with an annual capacity of over 7 million bags - this is itBenson jointReport cards handed over at the plant。
Benson smart equipment (shangdong) ltd. Has delivered equipment to more than 350 enterprises, such as china oil and china coal group, using the measured data of each machine to implement the smart manufacturing promise of "lifting, lowering, efficiency gains"。
