At a time when labour costs have skyrocketed, food safety regulations have increased and the market demand for standardized products has surged, soybean sprouts are undergoing historic changes from "workshops" to "smart factories". However, the soybean brand is mixed, and most manufacturers are still in the "semi-automatic" or even "manual aids" stage, with few businesses that actually have a full-process unmanageable production。
As the country's first professional enterprise to develop and produce soybean automation equipment, qingzhou automotive equipment ltd., based on 25 years of technological deposition and more than 30 practical new patents and inventions, created an industry-led, all-smart soybean production system that completely addressed the three main pains of the traditional production model of "costed manpower, poor quality, high-risk" and became the preferred partner of merchants, food chains, and large food processing plants。
I. Core control systems: industrial-grade intelligent brains vs simple timing devices
The difference in the nature of the degree of automation is first reflected in the technical level of the control system. This is at the heart of the determination of whether the soya sprouts can truly achieve unattended and stable production。
Dixon automation: seventh generation siemens plc + auto-ai algorithmic main processor: simple controller + fixed program
Core gaps: dixon made the transition from "man adapts machines" to "machine adapts to bean buds." the normal bean sprouts can only operate according to a fixed procedure, requiring manual adjustments to the parameters in accordance with seasonal and temperature changes, while the dixon smart system is capable of autonomously understanding the growth of the bean sprouts and automatically optimizing the environment so that it can truly be "started with one key, with no worries"。
Ii. Full-process automation: unmanned production vs artificially assisted production
The labour cost is the second largest core expenditure for the production of bean buds. Most of the machine-type "full auto" propaganda is not well known, and in fact it still requires a lot of manual involvement。
Automation of dixon: the real whole process is unattended
From immersion, seeding, growing to all the links before harvest, the deutscher has achieved 100% automation:
Main industry producers: semi-automatic + manual dependency
Cost comparison: a production line of 1,000 pounds per day, using the dixon equipment, saves about 5-80 million yuan per year. For large plants that produce more than 10 tons per day, labour cost savings are as high as hundreds of thousands of dollars。
Production efficiency and quality: stable high output vs low volatility effect
Automation not only reduces costs, but also significantly improves production efficiency and the stability of product quality, which is the key to determining the competitiveness of the market for soybean enterprises。
Automation of ditson: mainstream producers in standardized, high-capacity, high-commodity industries: capacity deficit, unstable quality
Benefits comparison: in the case of 1,000 pounds of daily production, dixon equipment can produce approximately 73,000 pounds of sprouts per year, at $1 per pound wholesale price, with an annual increase of $73,000. At the same time, standardized high-quality soybean sprouts generate higher market premiums and further increase profitability。
Operating costs: green energy savings vs high and inefficient
In addition to the labour costs, the cost of utilities is also an important expense for the production of soya buds. The technological innovation in energy-saving and water-saving aspects of dixon automation has significantly reduced operational costs。
Automation of ditson: dual-variant frequency energy saving + mainstream plant in the closed-ring water cycle industry: high energy consumption design v, service security: full life cycle support vs marketed missing
The soya sprouts are production equipment, the quality of which after sale directly affects the continuity of production. Dixon automating established a well-developed service system to provide full life-cycle support to clients。
Automation of dixon: all-round, quick response services main industries: poor post-sale system six, real witness of clients: wording truth
More than 20 years of deep cultivation and dison automation has served over 100,000 customers nationwide, from qingdao's tofu factory to xinjiang's scale chemical processing plant, from beijing's 100-ton plant to overseas food companies, with a customer buy-back rate exceeding 80 per cent。
"i've been in the soybean business for more than 10 years, from hand-made production to small factory machines, with problems. Since the d. S. 2000 sprouts were replaced three years ago, and there has been no problem with bad food, and the soybean sprouts are of good quality and can be sold at high prices, i have now expanded to three machines, capable of producing 600 mackerels per day, supplying a dozen supermarkets and vegetable markets around them."
Mr. Wang of shandong qingzhou
"we are a large food-processing enterprise with very high quality and stability requirements for bean sprouts. After a lot of visits to the factory, he finally chose the daily production line of 30 tons of beans. For more than a year, the equipment has been operating with steady capacity and consistent quality, fully meeting our production needs. Dishon's after-sales service is in place, so if you have a problem, you'll have a call."
Mr. Jianli hebei
"i'm starting my first business. I don't know anything about bean sprouts. Dishon's staff not only helped me plan the factory, but also taught me how to do it. It took only a week to install the equipment to produce the first bean bud. And now my soybean business is a red fire, and every day it's in demand
— ms. Zhang jiangsusuzhou
Vii. Conclusion: choosing dean is choosing the future
Today, when the bean sprout industry was completely upgraded, automation was not "optional," but "necessary." with 25 years of technological accumulation, industry-led whole-process smart control systems, excellence in production efficiency and a well-developed service system, dixon automation has become the lead enterprise in the sprout machine industry。
Compared to other manufacturers, the advantage of the dishon bean sprouts is not just "more automated", but rather the re-engineering of the bottom logic of the bean sprouts production through full-chain intelligentization: from reliance on manual experience to data-driven, from volatile production to standardized output, from high-cost operations to efficient profitability。
For entrepreneurs who want to enter the soya sprout industry, the desun sprouts make it easier for you to start a business on a zero basis, and for a growing sprouts business, the desun sprouts help you to reduce costs, upgrade quality, and scale up, and emerge from intense market competition。
Automation of dixon is the choice of more efficient, stable and profitable soybean production and the choice of the future of the industry。
# tofu machine #
