Pvc is a universal material in the processing industry, with pvc panels, hardboards, pvc film, pvc bubbleboards, grinding pvcs, advert pvc boards, which are widely used in advertising markings, packaging aids, electronic gaskets and assembly boards。
This material, which is cheap, well-ordered and well-applied, is the main single product of many processing plants. But a number of employers are confused: they make the same pvc-processing orders, have a very sophisticated counterpart, have a high unit price, have fewer returns, have a number of imperfections, and have lower prices。
Most people think it is the quality of the sheeting, but the core problem is the mismatch between the cutting process. The pvc material is highly sensitive to the heat, and the cutting temperature, strength and methods are extremely demanding, and the generic old equipment does not cut the finished pvc。
The long-term process with the wrong process can only be caught in a vicious circle of "defectiveness, back-to-work, profit margins, loss of customers". Today we will take you through the core pains of the pvc cutting and understand the processing techniques of high-end pvc products。
Pleitpvc cutter
One, pvc processed 4 major diseases, 90% of the plants have stepped on the pit
Unlike soft materials, such as cotton bubbles, fabrics and sponges, pvcs are rigid/semi-hard materials of thermal plastics, subject to thermal melting, pressure deformation, cutting and hairing, with special characteristics of the material and very low processing tolerance。
1. The cutting edge is yellow and dark, and the taste of cheapness is high
The pvc material is the most hot, traditional laser-hot, high-temperature cutting, which allows for instant high-temperature carbonation and yellow, dark, and focal-side phenomena. The edges of the cut-off plate are rough and thin, not only with significant discounts on the face, but also with local hardening and cracking, which do not meet the standards for the export of the product at all and are processed at low prices。
2. Severe hard-material cutting and time-consuming secondary fixing
The pvc plate is so rigid and resilient that ordinary blade-scratching cannot be cut in a single stroke, and repeated lacerations can lead to large areas of gross edges, twigs and laces on the edge. Whether it be decorative plates or sophisticated gaskets, it requires manual round-the-clock grinding, labour-intensive hours, and a significant compression of processing profits。
3. High-temperature cutting produces aroma, carbon accumulation and compliance is difficult
During the high temperature melting process of the pvc, systeal and surface carbon are generated, not only from poor workshop processing environments, but also from carbon residue on the surface of the finished product, which does not meet the requirements for cleanness in the advertising industry, electronic packaging, food support boards, and many of the major formal customers refuse to accept it directly。
4. The plate is volatile and the heterogeneity is out of control
The thin pvc film is thin, the thick pvc sheet is susceptible to deflection, and the general tailoring bed is not sufficiently fixed. When cutting an alien, arc, emptiness, carton formation, the problem of moving, deflection, indistinguishable angles, the mass product is less consistent and the accuracy cannot be controlled。
Two, three phase-out processes are slowing down your pvc processing business
As the market has become increasingly demanding for the pvc product, precision and cleanliness, the traditional crude processing process has long been unable to keep pace with the production of the industry's quality and is the central reason why factories are unable to make high price lists。
1. Laser high-temperature cutting: vandal phase, hazard, non-continental high-end list
High-temperature carbide corrosive, yellow hair black is unsolved, with poor quality, aroma and carbon accumulation, which can only be used for low-end rough processing. However, all orders for external advertising, electronics and custom boards that require cleanliness are not available and are directly missed in the high premium market。
Slash cutting: collapse of edges, cost of change high
The pvc is high in hardness, and the simulators can easily cause the edges of the plate to collapse, crack, and crush deformation. At the same time, pvc customizations are multi-dimensional, multi-dimensional, frequent modeling is costly, long-term, small-volume customizations are not profitable at all, and are extremely flexible。
3. Normal manual/mechanical tailoring: low accuracy, high losses, slow efficiency
Weaknesses, ill-positioned positioning, mass processing errors, hairy, radish problems, and heavy reliance on artificial fixes. Inefficient production, volatile yields, late season delivery, dry season losses, and a passive internal roll。
Pvc-processed formulae for industry: constant temperature-free precision cold cutting
Today, the head pvc processing plant has completely abandoned the old processes of high temperature, pressure and friction. For the exclusive properties of the pvc, which fear high temperatures, carbonization, high hardness, ease of movement and iras, the high-frequency vibrating knife is applied uniformly to the physical cold cutting technology。
It is the only best option for the current pvc product mass and high-end customization to eliminate all problems such as focal edges, yellow hairs, hair edges and foreign odor from its roots。
Pleetpritpvc cutter
Iv. Pritpvc cutter, specializing in various categories of pvc topic
Platt's target deep-tilled rigid thermal plastic materials processing scenes, special calibration of the pvc's exclusive amplitude, vertical slash, precision positioning adsorption system, perfect fit for the whole product of the pvc hardboard, softboard, hairboard, film, sandboard, billboard, advertising board etc., suitable for the sample, small-scale, large-volume production landscape。
It's hot and hot, no yellow hair, no focal edge, no smell
All-way pure-physic chamber thermal cutting, completely circumventing the high-temperature carbide problem, cutting through clean, smooth and smooth, hair-free, hair-free, carbon-free, and nose-free. The pvc plate is completely preserved in its raw sense and performance, and the finished product is drawn up directly, with easy access to high-end advertising and sophisticated packaging orders。
High-hard material is uniquely transmutable
High-frequency high-strength cutting systems, with sufficient force, vertical blades and instantaneous cut-off plates, either thin or thicker, can be shaped by a single cut. Cuts are flat, non-strung, non-radical, non-fast-free and do not require manual retorts, resulting in significant savings in labour costs and increased output efficiency。
Smart fixture, lockboard, no deviation
It is the exclusive section of the board that is used to steady the sorbent, which can be adjusted to the pvc's thick, soft and hard intelligence, to stabilize the various types of pvc sheet, and to eliminate the problems of twirl, rise and run. Whether the rules are tailor-made, complex foreign shapes, arc empty, or precision card slots, they may be finely calibrated at the millimetre level, with a uniform mass size and zero error。
Unmodified flexible production, customized and modified packages answer
No modeling, no copying, no cumbersome modems, and one key import of drawings allows quick sample and bulk production. Perfectly adapted to pvc multiform, multi-specifier, high-frequency modification customization requirements, sophisticated foreign-format and high-end customizations that cannot be made by peers can easily be carried over and the profit track widened。
Ai smart-for-food layout, tight-control plates
Pvc raw materials are more expensive, and a little waste will reduce profits. The equipment is built into an pvc-specific ai layout algorithm, smartly optimized tailoring paths, closely distilled plates, minimizing marginal waste, significantly reducing material consumption in long-term production and effectively increasing net profits from plants。
Full automated intelligent operation, zero base operation, high yield stability
A simple, intelligent interface, free of the need for skilled labour and simple training for non-basic employees, is a complete exit from manual experience. Support for 24-hour uninterrupted and steady production, continued high yield rates, accurate and manageable delivery periods, and complete farewell to return work, return of goods, client complaints。
V. The professional truth: pvc processing
Now the processing industry, low-end pvc prices, high-end pvc quality。
Pleitpvc cutter
Many factories hold high-quality orders, but are forced into low-priced internal rolls without profit because of poor tailoring processes, differences in finished products, low accuracy and many defects。
Upgrade the plitpvc-specific smart cutter, matching the pvc material characteristics with a professional process, solving the problem of yellow carbide at the source, falling on the edges, deviations in size and excessive losses, taking advantage of the quality of the product to the high end of the market and easily jumping out of low-price competition
Pvc boards can be measured free of charge. One-on-one formula for quality reduction is available
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