The maintenance element of the bending machine: regular inspection of the oil levels, hydraulic fluid when the oil is below table 2/3 and the temperature of the oil is 35°c ~ 60°c, which cannot exceed 70°c, otherwise the oil and spare parts will be bad. Periodically check the parts of the machine, keep the machine and the environment clean and wires insulate. When the hydraulic fluid is replaced, the machine oil filter is completely clean and the filter is broken and replaced. Air filters at the top of the tank are recommended for change once a year. Regular cleaning of hydraulic components (floor plates, valves, electrics, pumps, pipelines, etc.) so as not to allow dirty things to enter the hydraulic system. One month after the new machine was used, the pipelines were turned and, after two months, all adaptors and connectors were tightened. The key function of the bender is to transform the metal plate into a target shape by precisely controlling the bend angle and radius. Hebei's full automatic bending machine
Operating requirements for a digital compressor: 1. Comply with the operating rules of the compressor and the operator must wear labour protective gear. 2. The electrical power must be inspected prior to start-up, such as the switch line, and every controlled part of the equipment must be inspected. 3. Check the top-down model for its resonance and robustness; check whether each part is safe to use. When the equipment is activated, it should not be used in a rush to rotate for one or two minutes, and the skateboard must run at least two or three times. If there is an abnormal sound at this time, or if there is a malfunction, the stop should be stopped immediately and the maintenance inspection should commence, all of which will not work until normally. Work is arranged by one person so that the operator can work well with the delivery personnel, so that the personnel are in a secure position and are prepared to send a sign of turn. The power supply must be cut when leaving the machine bed. The southern convulsive steel plate mechanical device, which is a numerically controlled hydraulic plate bending machine, is a device that uses a numerical control system to accurately control hydraulic drives and to bend metal plates into shape。
Routine maintenance routines (responsible for equipment operators to ensure cleaning, lubrication and safe operation of equipment): 1. Cleaning of working surfaces: use of rags to clean the surface, oil, dust and metal scraps on the surface of the slides and on the tracks to avoid the scratching of hard surfaces. Pyramids (up and down): clean-up of surface iron crumbs and stains, examination for defects such as cracks, blades, and timely repair or replacement of damaged moulds. The surrounding environment: keep the surroundings of the equipment clean and clean, free from oil and water stains, and prevent personnel from slipping. 2. Lubrication check for manual lubrication point : a reference to lubricant (e. G. Lithium-based resin) in the tracks, silk poles, tarcage, etc. Until the old oil is squeezed out of the new oil. An automated lubrication system: check the adequacy of the fuel in the cups/cans and observe the operational status of the sub-oilers and the flow of the oil. Listen to the sound and determine whether there is an abnormal friction caused by the lack of oil. 3. Safety check of the hydraulic system: visual inspection of oil leaks in tanks, pipelines and connections. electro-systems: test the normality and sensitivity of emergency stop buttons, foot switches, process limit switches, etc. Tighten solids: manually check whether the key parts of the moulds, such as the fixed bolts, and the shield institutional bolts, are loose。
The compressor achieves the tightness and bending of the rod by pressing the hydraulic tank and the concussion knife. Hydraulic transfer systems are used to supply oil with a cylinder hydraulic pump to provide working pressure for the system, which can be shown by pressure sheets and their switches. The electromagnetic spill valve is used to control the offloading of the system. The movement direction of the compact tank is controlled by two four-ton electromagnetic to the valve, the pressure of the compact tank is low, and the two two-way to the valve is used to prevent the pressure tank from falling due to its weight. The movement direction of the bending machete hydraulic tank is controlled by three four-ton electromagnetic switching valves, which are used to retrench the bending machete hydraulic tank pistons when they rise and fall. Digital convection machines are a device to perform a bending mission through computer control。
The classification system and specifications for the folder mould are as follows: 1. The types of moulds can be classified into four standard types, l, r, u and z, by shape. 2. The aerometric and sized specifications cover the six standard angles of 90°, 88°, 45°, 30°, 20° and 15°. The submersible width specifications include 400 mm, 200 mm, 100 mm, 50 mm, 40 mm, 20 mm, 15 mm, 10 mm and eight standard dimensions, with a total length of 835 mm. The submersible submersible model has a 4-18v binary and single cell structure designed to vary according to the needs of the process. It also includes special features such as r-type submersibles, sharp-angled submersibles, and flat-mocking. The sub-sections and the overall structural emulation are designed in steps, with a standard segment of 300 mm, 200 mm, 100 mm, 100 mm, 50 mm, 40 mm, 20 mm, 15 mm, 10 mm. The total length of the whole model is 835 mm, matching the total length of the lower model. Too small a bending radius may lead to the fragmentation of the plate. Hebei's full automatic bending machine
In order to ensure the accuracy of the process, the bending machine is required to check the length of the slides in parallel with the workstation on a monthly basis and to monitor the wear and tear of the moulds using 1,000 feet. Hebei's full automatic bending machine
Crusher maintenance and failure diagnostic methods: regular maintenance is key to the steady operation of the bender. Daily inspections of hydraulic fluids and cleaning levels, replacement of spoiled fluids to prevent system congestion; and reduction of wear and tear on lubrication tracks and slides to avoid loss of accuracy. Monthly calibration of gapes and pressure tables of the moulds to ensure a consistent angle of bending; cleaning of electrical cabinet dust and screening of loose endpoints. Common malfunctions, such as excessive noise, may result from abrasive wear and tear and require replacement of components; seals and oil routes are checked when the flow of hydraulic cylinders is abnormal. After operation, clean up waste and shredding, keep the workstation clean and avoid scratching the surface of the mould. Through systematic maintenance, equipment life can be extended and downtime reduced. Maintenance of records helps track the root causes of problems and optimizes maintenance plans. Hebei's full automatic bending machine
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