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  • Useful workshop tools. Blade management system

       2026-05-11 NetworkingName710
    Key Point:The scope of application of the good production workshop tools. The scope of application of the sword-based management system and the segregation of duties and responsibilities under the 1. 1 scope of application system covers the full product production tools, assembly kits, cutting knives, measurement testing tools, auxiliary operating tools and the full life-cycle management of all the company's production workshops (e. G. Machine processing w

    Workshop maintenance tool management system

    The scope of application of the good production workshop tools. The scope of application of the sword-based management system and the segregation of duties and responsibilities under the 1. 1 scope of application system covers the full product production tools, assembly kits, cutting knives, measurement testing tools, auxiliary operating tools and the full life-cycle management of all the company's production workshops (e. G. Machine processing workshops, crushing workshops, welding workshops, assembly workshops, thermal treatment workshops). All first-line operators, team managers, equipment managers and warehouse managers who come into contact with the tools are required to comply strictly with the requirements of the system. 1. 2 the department of equipment management has established a full-time assembly management and measurement check-up to coordinate the approval of the procurement parameters for the enterprise-wide tools, the receipt and inspection of the inventory quality, periodic precision verification, technical validation of end-of-life techniques, and the monitoring of the implementation of the full process system; it is responsible for the construction of a unified tool knife and electronic billing and for organizing a regular round-up of operational training and anomalies, and for the integrated management of the loss and loss of the company-wide tools and reconciliation rates. 1. 2. 2 the head of the production workshop is responsible for the overall landing of the workshop tools management, supervises the strict application by the teams of the requirements of the system, cooperates with the department of equipment in conducting inspections, inventories and trainings, and assumes first responsibility for the loss and loss rate of the workshop tools, the reconciliation rate and the incidence of irregularities. 1. 2. 3 team leaders are responsible for requisitioning, obtaining clearance, day-to-day use supervision, daily after-class counting, first-time reporting of anomalies, and are directly responsible for managing the integrity and consistency of the team's utility tools. 1. 2. 4 operators on line 1 comply strictly with the specifications for tools and knives, are responsible for the proper use, routine maintenance and timely return of personal tools and knives, are directly responsible for the integrity and availability of the items to which they are assigned, and are found to be abnormally first-time to report to the head of the team and cannot conceal the continued use of the tools. 1. 2. 5 the department of warehousing management is responsible for the warehousing of tools and knives, the maintenance of inventory classification, the issuance of requisitions and the recovery of used goods, in conjunction with the department of equipment, conducting monthly and quarterly inventory exercises to ensure that the physical inventory is fully consistent with the system billing. 2 classification-level management standards, all tools and tools are classified into a, b and c management levels by value, accuracy and use, as follows: for the purpose of approving and approving the technology support equipment, the technology support equipment shall be subject to the approval of the technology support unit and the technology support unit, the technology support unit shall be subject to the approval of the technology support unit, the technology support unit shall be subject to the approval of the technology support unit, the technology support unit shall be subject to the approval of the technology support unit, the technology support unit shall be subject to the approval of the technology support unit, the technology support unit shall be subject to the approval of the technology support unit, the technology support unit shall be subject to the provision of the technology support unit, the provision of the technology support unit shall be subject to the provision of the technology support unit, the provision of the technology support unit shall be subject to the provision of the technology support unit, the provision of the equipment shall be subject to the provision of the technology support unit, the provision of the technology support unit shall be subject to the provision of the technology support unit, and the provision of the equipment shall be subject to the provision of the provision of the technology support unit shall be subject to the provision of the equipment, and the provision of the equipment shall be subject to the provision of the provision of the provision of the support unit, 3. 2 upon the arrival of the purchase order, the department of warehousing first checks the specifications and quantities of the delivery order and the requisition, and then advises the assembly manager and meterer of the department of equipment to conduct the inspection together: the common tool to verify the integrity of the appearance and functionality of the unit, which is ready for entry with a certificate of eligibility; the metering tool to be sent to the metering office for the first calibration and the calibration of the qualified label to enter the warehouse; the cutter to verify the conformity of the material, coating and precision parameters; the imported knife to verify the certificate of origin, the declaration of customs documents, the handle of the knife and the blades to be congested and retrenched to the point of accuracy before entering the warehouse; and all unqualified items are directly exchanged by the department of procurement in contact with the supplier and are strictly prohibited from entering the production chain. 3. 3 the registry requires the receipt and inspection of qualified tools and tools to be entered into the erp system by the warehousing department to generate a unique item code, with an exclusive 2-dimensional code or rfid label containing the name of the item, specifications, code, date of entry, level of management; procurement information for category a and b items, parameter reports, calibration records, and simultaneous entry into the electronic desk account, with a view to tracking the entire life cycle. 4. The principle of “old for new, needs for use” is strictly enforced by the use and loan of all tools and tools used to manage it, as follows: 4. 1 an individual who receives a permanent application for a staff member's post needs, upon his/her approval, to the department of warehousing, under personal custody and upon separation or transfer, must be returned in good order and be compensated for any damage or loss; a measurement tool and an electric tool for personal use shall be clearly marked on the table and may not be used by a private loan. The large tools are requested by the class leader, who is the first responsible person, who is responsible for the day-to-day management, maintenance and accounting of the public utility and who, in case of a change of staff, is required to perform the transfer of the public utility to avoid discrepancies. 4. 3 a staff member on temporary loan who is required to borrow instruments for temporary duty shall be required to complete a loan registration, indicating the expected date of return, signed by the class leader and received for a maximum period of 72 hours, and those who need to renew the loan for extended periods shall be required to go to the warehousing department for renewal of the loan, for an outstanding period of three days and for renewal of the loan. The standard registration desk accounts are as follows: the head of the subscriber signing class for the type of item coded item and the amount to which the specification is given, reviewing the actual return date of the expected date of the date of return of the signed item, notes 23 to the signature of the (complete/damage/lost) administrator for a public/temporary loan for a person who received the item for long-term use, does not need to fill in the expected return date, the user for the public goods of the group is the head of the class, does not need to return it, and the status is verified on a quarterly count. The use of generic 5. 1 tools for day-to-day maintenance management must be regulated for all tools for design purposes, and ultra-scope irregularities are strictly prohibited: no wrench must be used as a hammer for work, no screwdriver must be used as a crowbar for work on weight, no insulation of high-strength steel wire must be cut with tiger clamps, no electric tools must be used before the insulation layer is intact and insulation gloves must be worn for operations in a damp environment; when tools are used, they must be used to clear the surface of iron and oil in a timely manner, stored in dry tool cabinets, and must not be dumped at will on the floor, on the workstation or on the ground to avoid rusting. 5. 2 the measurement tool is to confirm, prior to the use of the standardized measurement tool, that the calibration certificate is to be used lightly during the validity period, is to be used in such a way that it is not to be hit or hit, that the measurement tool is to be used to clean up the impurities on which the surface of the measurements and works are measured, that the measuring tool is to be used to measure rough hair and to avoid scratching the accuracy of the impact of the surface; that, upon completion of its use, it is to be polished, with a small amount of stainproof oil, stored in a specialized toolbox and not placed together with other tools; and that the accuracy of the measurement tool is to be stopped immediately, that the metering room is to be examined and that the calibration parameters are not to be adjusted privately. 5. 3 scratching knives use standard manual blades: silk cones, fangs, filaments are to be applied in a manner consistent with the requirements of the process, they are to be applied equally, they are not to be forced to wrest when they are caught, they are to be removed in time and they are not to flow into the process with the work; drill holes are to be drilled vertically to the surface of the work, they are to be equal in volume, they are to be drilled in depths that meet the requirements of the process, and worn drills are to be replaced or repaired in a timely manner。the blade must be replaced with a special equipment to remove the blade, not with a hammer, not with a blade, not with a blade, not with a lock in the blade, not with an air-turn test, not with no swing, before the cutting process is initiated; the cut-off parameters must be carried out strictly in accordance with the operational instructions issued by the ministry of technology, must not increase the speed, amount or depth of cutting, and special circumstances must be adjusted with the signature of the craftman and the team leader to prevent the safety or quality of the subsequent work, and in the event of an acrimony, vibration or acceleration during the course of the process, it must immediately be stopped, the equipment, main axes and work parts must be checked and the production of the blade must be removed in a timely manner, and must not be left behind on a machine, work station or work unit to prevent a safety or quality accident. 5. 4 the daily maintenance requirement is that, before the shift closes, the personal tools will be cleaned up by the employees themselves, and that the public tools of the unit will be checked by the team leader, who will confirm them and store them in the designated location; that after the use of the cutlery, they will be cleaned, stain-proof, high-precision knives will be stored in a special case, and rigid alloying blades will not be placed together with high-speed steel blades to avoid bumping the blade; and that the department of equipment will conduct at least two on-site inspections per week to detect on-site corrections of irregularities, record and link to individual performance. 5. 5 the milling department has established a full-time tools grinding position, which is responsible for all calibration works, including high-speed steel drills, machetes, rigid alloy blades, etc.; the blade is sent to the milling room after the use of the man's judgement blade has met the standards for grinding; the application for grinding is completed, indicating the type of sharpening, the condition of use, the requirements for grinding; the milling department is required to test the quality, size precision of the blade, a qualified calibration sticker, a reference to the number of grindings and the next grinding threshold, and the applicant is notified of the receipt; the machete must have a useful life of not less than 70 per cent of the new blades, and three successive sharpens are not sufficient to initiate the reporting process directly; and the bottom equipment department is required to measure the quantity and cost of sharpening the blades and to give rewards ranging from 500 to 2000 for the sharpening efficiency and economy. 6 the verification and traceability management of all category a and category b tools must be performed on a periodic basis, as follows: the only item coded item name and specifications for the previous validation date verify the type of project verification (periodic/temporary/refinded) verification (quantified/unqualified/not yet to be repaired) signature of the next verification date need to indicate problem points for items with accuracy, appearance, functionality and incompetence; the calibration of the maintenance or end-of-life process 23 measurement tool must be carried out simultaneously by a legally qualified meterer; the calibration of the eligible colour-based green-qualified label must be calibrated, the date of the correction and the next calibration, the first scheduled maintenance for which the certificate was not qualified and the process was not completed; the high-precision knife must be tested with a percentage of jump before it was used, the jumper's value exceeding 0. 002 mm must be adjusted to adjust the standard-defecation or write-off, and the exactity of each 100 pieces of work processed must be reviewed once to avoid the lack of conformity. In the event of loss of, damage to, or loss of, or loss of, or damage to, or loss of, the tools and tools used to determine liability, the responsible person must report to the chief of staff and the department of equipment within 24 hours to fill out the " tool sword anomalous report card " , which is determined by the organizational responsibility of the ministry of equipment: to be the result of normal use of wear and tear, to be exempt from liability; to be liable for 30 to 70 per cent of the damage, depending on the size of the operation, and not to exceed 20 per cent of the responsible person's monthly salary, to be compensated for the valuables; to be the result of the quality of the product, to be returned by the ministry of procurement in liaison with the supplier and not to hold its internal personnel accountable; to be the result of an unreasonable process parameter, to be managed by the ministry of technology and not subject to penalties for operating staff. 7. 2 the end-of-life criteria may apply for end-of-life application for tools that meet any of the following conditions: cracks, deformations, failure of functionality, failure to repair; inadequate calibration of measurement tools and failure to repair them; wear and tear exceeding the permitted threshold, but not meeting the requirements for use; repair costs exceeding 50 per cent of the purchase price of new goods; and safety hazards beyond the useful life. 7. 3 the end-of-life process is completed by the user or team leader, indicating the cause of the end-of-life application, and is submitted to the department of equipment for technical validation and approval of the signature confirming compliance with the end-of-life criteria, for settlement to the warehousing department; the scrapped items are consolidated by the department of warehousing, and the repossessable rigid alloyedware, metal tools are sold to the qualified collector, non-recoverable waste disposal is regulated by hazardous waste disposal requirements, and self-disposal or resale is strictly prohibited. At the end of each month, a full inventory of tools and knives will be organized in each workshop, led by a team leader, to verify the physical items against the electronic accounts, detailing the reasons for the gain and loss, and to form an inventory report to the department of equipment, where all members of the group are liable on an average for failure to locate those responsible; the department of equipment, which organizes a company-wide drawing every quarter, covering all workshop class a and b items, with an accuracy rate of 98 per cent or less, which is less than 10 per cent of the required monthly performance of the head of the workshop; and the electronic accounts, which are updated in real time, must be recorded into the system on the same day without delay, and no one may privately alter the information on the account of the station, for which he or she is required to withhold 100 yuan per day. Incentives for the examination and punishment of 9. 1 were found to be a security risk for the tool, which was reported in a timely manner to avoid an equipment or quality accident, with a single award of $50-200; in cases where self-improvement tools or their use had significantly improved productivity or reduced wear and tear, an incentive of up to $5,000 was awarded at the rate of 10 per cent of annual cost savings; in six months there were no teams for which tools were lost, damaged or irregularly operated, a reward of $1,000 for the team and an additional reward of $200 for the team leader; and in the case of workshops where the annual tool knife was lost at a rate lower than 20 per cent of the rate of savings, a collective incentive was given to the workshop. 9. 2 in the event that the standard of penalties for non-compliance with the use of a tool knife does not result in loss, the first warning deductions of $20, the second deduction of $50, and the third deduction of $100, which results in loss of equipment or work, are compensated at 10-30 per cent of the amount of the loss; the loss of the tool knife is compensated at the depreciated rate, which is: the amount of compensation = the original purchase price x (1-month) and the minimum amount of compensation is not less than 10 per cent of the original price, using 10 per cent of the original price for more than three years; in the case of the private handing of the tool knife out of the workshop, the full performance of the month is deducted by theft, and the termination of the labour contract is aggravated; in the case of a monthly count reconciliation rate of less than 98 per cent, 50 per cent for the head of the workshop and 30 for the head of the class, less than three months below the required reduction or reassignment

     
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