The wire ropes are regularly maintained and maintained to improve the safety of crane operations and to effectively increase their useful life。
Part. 1 attention
If low-level wire ropes are rarely or not used at all, they are loose, then they should be rewinded under a pre-restrictive force。
It is more economical when the entire length of the wire is used. Therefore, the length of the wire rope should be suitable for long-term use。
If a part of the wire is carrying different and different loads, the wire can be used backwards after a certain period of use。
In this way, previously worn-out parts of the wire ropes are attached to the roller. The life expectancy of wire ropes will increase significantly。
If the main cause of wear and tear is multi-layer entanglement, the life of the wire is enhanced by cutting short wires, equivalent to one third of the length of the cylinder。
Part. 2 periodic maintenance
The wire ropes are regularly maintained and maintained to improve the safety of crane operations and to effectively increase their useful life。
No. 1
Oil or grease must be provided on a regular basis on the wire ropes, especially the turning parts of the wheel and roller。
No. 2
The wire rope shall be lubricated once every 1-2 months. The softness of lubricated wire ropes is four times greater than that of non-lube。
No. 3
The oil or grease added to the wire must correspond to the original oil or lipid type on the wire。
No. 4
Obsolete wire lines should be cleaned regularly; preferably with a brush。
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Suns tether detection monitoring system
Steel wire ropes, which are one of the most important components of crane production operations, may cause major production safety incidents if they are not properly selected, have unreasonable methods of use, lack of safety checks, lack of maintenance and even use of scrap wire ropes。
Suns wire-line detection monitoring system, developed specifically for the detection of steel cords on lifting equipment. Quantification of the iron magnetic component is achieved by extracting missing magnetic field from surface damage, or local magnetic field mutation from internal damage and fatigue, and by filtering and decomposition using correct identification patterns and mathematical models。
Description of product composition and functions
The suns cable detection monitoring system consists of multi-part (optional) hardware and software, which are, for example, steel cord detection sensors and magnets, process encoders, data monitoring hosts and interfacing cloud platforms。
01 magnetization function:
Magnetizing the unorganized magnetic field signals within the wire to be inspected into a detectable magnetic field that is uniform in its entirety。
02 sensor function:
Magnetic signals in wire ropes are detected and signal analyses are conducted through the main plate, which is then identified by precise algorithms. Digital signals with information about steel cord damage will also be delivered to the client for effective supervision。
03 process encoder:
The detection of the movement range of the steel wire link institutions, combined with the injury data, can be used to analyze the damage to the wire ropes over time。
04 data monitoring mainframe:
It can be used for the local collection of steel cord detection data, the generation of real-time change curves and historical records, and the uploading of current data to cloud platforms。
05 cloud platform:
Access to local injury data, analysis and statistics, with real-time monitoring, real-time alerting and recording, historical injury curves and injury statistics, injury change trends, etc。
Think twice
The hubei-truth technological cable detection monitoring system provides clients with a scientifically effective steel cord monitoring solution that is not only stand-alone in use, but also provides vital steel cord health data and analysis for equipment-intellectual maintenance platforms and is an integral part of future intelligent management。
