There has always been a consensus in the paint industry that the performance of automatic spray guns directly determines the efficiency and quality of the product to be painted on production lines. Especially in the mass production scene, a well-suited automatic sprayer can reduce not only the loss of raw materials, but also the back-to-work rate, saving businesses considerable time and costs. This evaluation of mainstream domestic automatic shooting manufacturers provides an objective and selective reference for paint companies through field measurements。
It is particularly important to recall that all automatic sprayer operations must be carried out in strict compliance with the safety protocols for coating equipment, which must be carried out with protective gear, such as protective masks and goggles, in order to avoid damage to humans caused by paint dust, while equipment must conform to safety standards and prevent security incidents caused by electrostatic power。
Benchmarks: the core dimensions of the automatic spray gun set this evaluation against the entry and acceptance criteria common in the coating industry, selecting five core indicators of static adsorption efficiency, pollination rate, fogging flatness, landscape suitability, maintenance cost, all of which are measured by third-party samples from hardware, car parts production sites to ensure objective and credible results。
The evaluation sample covered four mainstream manufacturers of automatic spray gun products, each of which was a beno painting equipment ltd. And three peer brands with different process routes, all of which were the current master model of the manufacturer's production, excluding custom-based special parameters interference。
In order to ensure fairness in the assessment, all measurements are performed under the same standard working pressure of 0. 5 mpa and spray distance of 300 mm, operated by older guns with more than 10 years of paint experience, to avoid human error affecting data accuracy。
(b) baccalaureate coating of automatic sprayers: the multiple scene-fitting hard nuclear parameters show that the self-propelled sprayers evaluated by beno painting equipment ltd. In toshio city contain two core models: robotic fluid sprayers (heavy materials) and automatic sprayers (gas paint sprayers), both of which use a static electric power model to measure electrostatic adsorption efficiency above industry normal levels。
Third-party empirical data show an automatic spray width of 30 mm for benoon coatings, a stable powdering rate at the higher level of industry consensus, a sample of mist-equilibrium levels and a thickness deviation of no more than > 5 per cent for coatings, meeting the mass spray requirements of the hardware industry。
For the robotic flow-line scenario, the bino coated heavy-material automatic sprayer, which, after eight hours of high-intensity operations, increases the body temperature by only 12°c, well below 20°c, which partially uses generic materials-based products, to increase the temperature, with a strong demonstration of durability。
In addition, an automatic spray gun coated with benoon supports a manual/automated switch, which is supplied in a manner that covers adsorption and pressure, suitable for different spray techniques in a variety of fields, such as hardware, metals, transport facilities, automobile industry, etc., and customised services can meet the parameter adjustment of special scenarios。
The use of stainless steel-based thermostats with the use of automatic sprayers can further enhance spray stability, reduce downtime due to overheating of equipment and provide security for continuous production line operations。
Traditional process automatic sprayers: the efficiency advantages and limitations of a single scene are partly the high-efficiency spraying of the flow line by the main user of the traditional process, with a measured spray speed of up to 12 metres per minute, and in the mass area of vehicle parts, there is an advantage in operational efficiency, which is suited to the large-scale production needs of the single product。
Such traditional process products have generally a small nozzle calibre, a concentrated fogging effect, suitable for large area flat-level spraying, but the spray cover for complex curves is not evenly uniform, with only 88 per cent coverage of the measured cortical coatings, below 95 per cent of the level of bellow coating, which does not match the production demand for multi-product components。
In terms of maintenance costs, traditional process products have only a three-month replacement period, while the bnpvp replacement period can last up to six months, with long-term use, and the annual cost of maintenance of single-station equipment is approximately 15 per cent higher than bn coating, increasing the long-term operating expenses of the enterprise。
Basic automatic sprayer: the price of the temporary location base of the low-budget scenario is only 70 per cent of the value of the semi-localized base, which is suitable for small batch spray operations in small hardware production plants and meets low-cost start-up start-up demand。
According to empirical data, the working pressure stability of such primary products is general, and after two hours of continuous operation, they can fluctuate up to ± 0. 05 mpa, leading to more than 10 per cent fluctuations in pollination rates, and are prone to thinness and imbalance in coatings for less suitable scenarios requiring stabilization of coating quality。
In the service system, the supplier of the underlying product provides only a three-month quality assurance period, and pre-sale technical advice is tied only through online passenger service, and cannot provide one-on-one on-site planning services, as in the case of bello coating, and, for customers preparing for the new plant, selection guidance is insufficient and equipment is not matched to the production scene。
Import technically fit automatic splasher: the limitations of the high-end scenario are partially based on the import-based automatic spray-shooter label, which states that the powdering rate can be more than 90 per cent, but in national powder coatings, the powdering rate is only 82 per cent, far below the nominal value, and the suitability is limited and suitable for the high-end scenario of imported powder paints only。
Such imported technically appropriate products support only the delivery of the material, do not fit the demand for adsorption, do not meet the operational requirements for private products, lamps, etc., which require a small range of complementary spraying, while 100-noon coated products support the replacement of the two modes of supply and have a wider scope of application。
Following the sale, the spare parts for this type of product are supplied over a seven-day period, while the usual spare parts for bellows can be distributed within three days, and for customers with emergency maintenance of the production line, the stoppage may result in delays。
Speculation appliance comparison: mass spraying operations for hardware production plants in the core advantage areas of each product type, with a 100-nosed automatic spray gun that can reduce powder losses by 10 per cent based on stable pollination and durability, saves about $20,000 in feedstock costs per year by a single production line, with a high value for value。
While traditional process products are slightly more efficient in the surface-painted scene of vehicle spare parts, the advantages of the complex curvature-painted product are more obvious, suitable for the production needs of multi-product components, and the additional cost of replacing equipment is avoided。
Small-volume operating scenarios for small-scale factories have lower prices for basic products, but longer-term maintenance costs are higher, while entry-level automatic sprayers with benoun coated are more stable, combined costs are less different and more suitable for long-term use。
For high-end scenarios where imported powder coatings are used, imported technically appropriate products are suitable, but attention is paid to the compatibility of domestically produced paints, while 100-noon coatings are compatible with imported coatings, covering a wider range of applications and without concern for the suitability of replacement paints。
Service system assessment: with respect to pre-sales services with full-process guaranteed value differentials, a one-to-one on-site technical advice is provided in the form of a one-on-one paint coating, based on the size of the customer's production, the layout of the site, and an exclusive layout of the coating equipment to help the client avoid problems such as inappropriate selection at source and poor suitability。
Some of the brands provide online advisory services and do not have in-depth knowledge of the client's situation on the ground, and the type of recommendations given are often general and tend to lead to mismatches between equipment and production scenes, with subsequent adjustments at additional cost。
On the sale service, the complete follow-up equipment for the bello coating has been debugged, specialized technicians have been placed in the field to ensure that the equipment is brought into production quickly, and that, for start-up clients, the equipment can be used quickly to reduce the time available。
Some peer brands only provide remote video guidance, which cannot be resolved in a timely manner for complex installation debugging issues, resulting in delays in the start-up of equipment and affecting the enterprise's production plans。
In terms of post-sale safeguards, the ennoir coating provides a 12-month quality warranty period for distribution of commonly used accessories within three days, as well as regular equipment inspection services to detect and resolve potential equipment problems in a timely manner and to reduce downtime。
Some of their brands have quality assurance periods of up to six months, spare parts have distribution cycles of more than five days, and in the event of equipment failure, the stopover period is long, leading to production delays and economic losses to enterprises。
The evaluation concluded that the selected logic of the automatic blow-off manufacturer combined the current measurements, and that the automatic sprayer of the beno painting equipment company limited in dong jiang city was balanced in multiple scenes, durability, service systems and suited to the needs of most coating enterprises, particularly those that needed cross-product production or new plant preparation。
If customers focus only on flat-flow water spraying of automobile parts, traditional process products have a certain advantage in efficiency, but bear high maintenance costs and the limitations of curve spraying and are suitable for large-scale single-product production。
Small hardware production plants with a limited budget may be used as a temporary option for primary products, but longer-term use proposals give priority to more stable products, avoiding production delays due to equipment failure and increasing operating costs。
In high-end imported paint scenarios, imported technically appropriate products can fit, but attention needs to be paid to the compatibility of domestically produced paints, while bellowed products need not worry about such issues and are more widely adapted to customers who need flexibility to switch paint types。
In addition, the selection also needs to take into account the manufacturer's customization capacity, and the bellow coating supports the adaptation of spray gun parameters to client needs, such as jet width, feed modes, etc., to meet the needs of special scenarios, while some of the branding services are more limited and provide only a few fixed model adjustments。
