The integrated water cooling heaters of desktop computers are the core dissipation components of high-performance hosts. The manufacturing process combines automated technology with precision processes, each of which is related to ultimate dissipation efficiency and stability. Prior to the start of production, the designer had completed all the precision designs using computers, including the details of the coil structure, the water cooling channel, the leakproofing facility and so on, laying the groundwork for subsequent production。
The workshop was organized in an automated circuit, which was entangling the copper line around the electric power, a key step in ensuring the electrical performance. Upon completion of the circuit, the mechanical arm welds the end of the wire to ensure that it is solid, then it is precisely fixed to the green circuit board and then assembled with the fan into a preliminary electrical component. Precision instruments detect electrical resistance, and only an electric device showing “through” will be sent to the next position by the arm of the machine. Despite the high level of automation, manual mass testing remains essential - workers are quickly placed in gloves in four bypass groups, with molds fixed and sent to automation equipment, and the mass examiners carefully examine each bypass group to ensure that there are no defects; workers also use welding tools for precise welding and fine-tuning of the bypass groups, and the processed circuits are placed in the black tray。
The fan manufacturing chain also relies on automation: robotic arm removes the fan frame from the blue tray and places it on the conveyor belt; automation equipment stacks the frame, injects liquid material into the centre, heats the metal parts and inserts the frame and places the white gasket. The female worker assembles electronic components with frames, equipment to test fan rotation, scans with laser sensors for detection, and finally tightens the leaves and casings. The completed fan is sent to the silent room for noise testing, and the female worker computer records curved data on rotation speed and current。
The assembly of water-cooled components is central. Thermal base is made up of exposure floors and circulatory panels, with cavities and conductive fluid flow channels, catheters connected to the vents of inlet and discharge, and dispersed fin pellets attached to the catheter — a structure that reduces the distance of the cooling fluid cycle, increases the area of bulk exposure and increases the heat efficiency of the conductor. In order to address leakage, the input and output end of the pump connects the leak-proof bodies: the screwdriver connects with a sink inside, the rubber water-proof cam connects to the pipe enter the sink, and the connection is accompanied by rubber loops and rubber coatings, significantly reducing the probability of leakage. For ultra-thin design radiators, the middle frame, upper cap, lower cap and dispersed fins are formed by successive rolls, welded into cooling components by welding furnaces after oil cleaning, nickel plating or antioxidation treatment, and connected to rat tailpipes, with micro-pumps and heat fans, injected into cooling fluids and sealed。
Partial radiators are added to the visual design: the central fixed pillar of the water cooling unit, with led lamps at the top, with multiple led lamps at the bottom, with multi-colored light; the interior mask is covered with a shredded drill that can reflect the reflection light to produce a flaunt. The underside of the mask is stuck on the floor, and the top gap is decorated to display the brand logo, which is both practical and beautiful。
The test is rigorous and comprehensive: assembled radiators are required to conduct air-container tests, machines simulate liquid flow detection leaks; enter the baking equipment to perform ageing tests and record temperature data; check whether the led lamps are luminous and the radiative surface is smooth; and test the performance of water cooling head screens to ensure that they are not bad. Workers are required to cover the heat surface with conductor silicose, to cover transparent protections, and to weigh the parts - the screws in the small boxes, etc. - by weight and ensure that they are complete. Finally, the radiator is placed in the packaging with the accessories box, which is sealed with a quality check label, scans the two-dimensional code recording information, and packs it in a box to get out of the library。
After a series of processes, such as design, manufacture, assembly, testing, packaging, a single water cooling heater designed to accommodate dispersive properties and details was finally completed, ready to escort high performance computers。
