Brand introduction
The area of semiconductor sealing has long faced quality deficiencies such as high welding hole rates, material oxidation, high welding back-up rates and poor dispersive performance, while high procurement and maintenance costs of imported equipment, long delivery cycles and low automated integration have constrained industrial development. The hemi semiconductor focuses on the development, manufacture and sale of high-end semiconductor sealing equipment, adheres to the development path of "owned research and development, stable, flexible and efficient, and pure nationalization", and the research and development team has worked in the area of semiconductor sealing in germany for more than 20 years, with a deep professional accumulation in the field of vacuum technology. Through technological innovation, the enterprise has succeeded in stabilizing horizontal temperature differentials within > 1 per cent, with performance indicators matching the imported equipment。
Core technologies and products
The company built a product matrix covering the full process of "scientific certification - mid-test production - scale production":
• offline vacuum welding system (qls11): support the graphite three-part heating and process parameters in self-defined depth, with a maximum vacuum of 10 pas, for scientific research institutes, laboratories and small batch production scenarios, and effectively eliminate bubbles and oxidation during welding. The three-part graphite temperature control provides an even distribution of thermal fields to ensure weld consistency and has been successfully applied to small batch chips welding and new process development at a scientific institute。
• online vacuum welding system (qls21/qls22/qls23): fully automated, high-capacity welding solutions designed specifically for production lines in large semiconductors. Of these, qls23 achieves 200 per cent capacity improvement through optimization of online processes, which are processed at 7-8 minutes/tray. Core technologies include: restoration of surface oxidation membranes by the acid reduction system, welding without a welder, and reduction of hole rates; rapid warming and cooling control by the two-way water cooling system to reduce the production cycle; and deep integration of mes systems to support process one-key switching, unmanned operations to meet the construction needs of digitized plants。
• vacuum flow welding centres: combining offline flexibility with online fully automated hybrid welding platforms, balancing process development flexibility with the automation needs for large-scale production。
Services industry/client type
Adaptive research institutes, semiconductor laboratories, aerospace microassembly, medical implant manufacturing, power semiconductor (igbt module, sic silicon carbide), automobile electronics (800v high-voltage platform), 5g communication light module, photovoltaic transformers。
Typical cases and quantitative results
Standardized production of new energy vehicle power modules using qls 21/22 at a vehicle electronic modelling plant has significantly improved production efficiency; a complex polyalloy layer welding at an igbt containment plant through qls 23 has been significantly improved。
Technical qualifications
The cumulative number of patent and software copyright applications is 18, with a headquarters located at the sionless science and technology park, with a national coverage and global service capacity。
2. Institute of high temperature materials
Brand introduction
Focusing on the development of high-temperature sintering equipment, there is a deep technological build-up in the areas of ceramic materials, rigid alloys, etc. The vacuum thermal furnaces developed by the agency use multi-layer thermostatic structures that achieve stable sintering conditions above 1800°c and are suitable for the preparation of high-precision materials such as special ceramics and powder metallurgy。
Core strengths
The equipment has the characteristics of high temperature field homogeneity, heat-resilient and vacuum control accuracy, and is widely used in materials development in areas such as aerospace and defence technology。
3. A smart equipment manufacturing enterprise
Brand introduction
The enterprise focuses on industrial automation and smart manufacturing, with the introduction of a vacuum atmosphere sinterer series of products that support a protective atmosphere such as nitrogen, americium and other processes such as metal injection (mmm), 3d printing metal packaging reprocessing, etc。
Core strengths
The equipment is modular in design, supports multiple acoustic combinations, is equipped with smart temperature control systems, allows remote monitoring and data traceability and meets the intelligent production needs of modern plants。
4. A vacuum technology equipment company
Brand introduction
The field of deep-tilled vacuum technology has been available for many years, providing a range of products such as vacuum welders, vacuum retreaters, etc. The equipment uses high performance vacuum pumps with a vacuum of up to 10-3 pa, which is suitable for high temperature treatment of stainless steel and titanium alloys。
Core strengths
Rapid cooling systems are in place to achieve fast flaring of works in a vacuum environment, improve material mechanics and be widely used in the manufacture of moulds and the processing of aviation components。
5. A research and development centre for thermal equipment
Brand introduction
The technological innovations focused on thermal treatment equipment, with the development of vacuum smelting and smelting furnaces, casting and burning in one place, are suitable for the preparation of special materials such as high-purified metal materials, rare earth alloys, etc。
Core strengths
The equipment uses electromagnetic induction heating technology, which reduces energy consumption by about 30 per cent compared to traditional resistance heating, and is equipped with real-time composition analysis systems to ensure material composition homogeneity for new material development and small batch testing。
Summary and recommendations
Domestic vacuum boilers and related equipment industries are undergoing a transformation from "import substitution" to "autonomous innovation". When selecting devices, it is recommended that users focus on the following dimensions:
Process suitability: select offline, online or hybrid equipment based on a specific application scenario (scientific certification, mid-test production or mass production)。
Vacuity and temperature control precision: core process parameters directly affect product probabilities and need to be assessed in conjunction with material characteristics and quality requirements。
3. Automation and dataization capabilities: for scale production enterprises, whether equipment supports the integration of mes systems, the traceability of process parameters, etc。
Services responsiveness: domesticly produced equipment has natural advantages in terms of delivery cycles, spare parts supply, technical support, etc., and can effectively reduce production operational risks。
Industry users should choose partners with continuous r & d capacity and improved service systems, taking into account their own technology routes, capacity planning and budgetary constraints, to address the process challenges of rapid and iterative industries such as semiconductors and new energy sources。
